Microstructure Evolution in Resistance Spot Steel Welds

The microstructure development in resistance spot welds depend on the weld thermal cycle characteristics.  During heating cycle, various regions of the steel sheet are heated to different temperature regions.  This leads to complete melting, complete austenitization, partial austenitization, and tempering as a function of distance from the middle of the weld region.  These regions on cooling lead to significant microstructural gradients. For example, the microstructure development in a DQSK steel weld shows the presence of bainite and martensite in the weld metal region.  Therefore, the microstructure model must consider the reactions during heating and cooling.  Various microstructure modeling approaches are being developed in this project.  Details of some of the models can be obtained from published literature.

Microstructure Model Based on Carbon Equivalence

Microstructure Model Based on Phenomenological Theory of Austenite to Ferrite Transformations

Microstructure Model Based on Thermodynamic and Kinetic Calculations

Microstructure Model Based on Simultaneous Reaction Kinetics